DownloadPARTS IN KIT: ITEM # QTY DESCRIPTION SERVICE PART # REPLACEMENT SOURCE 1 2 Spring, rear 2M5Z-5B669-AA Ford Dealer 2 2 Shock, rear 2M5Z-18125-BA Ford Dealer 3 1 Anti-roll bar, rear 1S4Z-5A772-BA Ford Dealer 4 1 Strut, RF 2M5Z-18124-BA Ford Dealer 5 1 Strut, LF 2M5Z-18124-BB Ford Dealer 6 2 Bump stop 2M5Z-3020-AA Ford Dealer 7 2 Spring, front 2M5Z-5310-AA Ford Dealer 8 2 Nut, upper strut piston W700212-S3091 Ford Dealer. TORQUE SPECIFICATIONS: FASTENER TORQUE (ft./lbs.) (EXCEPT WHERE NOTED) Rear shock upper mount nut 13 Rear shock lower mount nut 85 Rear lower control arm to knuckle 85 Rear anti-roll bar to control arm bolts 11 Rear anti-roll bar bushing clamp bolts 35 Upper strut piston nut 35 Strut tower nuts 18 Knuckle to strut bolt 66 Front anti-roll bar link to strut bolt 94 Caliper to Knuckle 21 Wheel nuts 37. REAR SUSPENSION INSTALLATION INSTRUCTIONS: STEP 1: Raise vehicle off ground and support with jack stands. Remove wheel-tire assemblies. STEP 2: Remove the anti-roll bar to control arm mounting hardware, right and left sides. Bolts, nuts and bushings will be reused during assembly. STEP 3: Remove the anti-roll bar bushing clamp bolts and drop bar down off vehicle. Remove the bushings from the bar; they will be reused in assembly. STEP 4: With floor jack located under lower control arm, compress right side spring. STEP 5: From inside of vehicle remove rear side panel and remove upper shock mount nut. STEP 6: Remove lower shock mount bolt and shock. STEP 7: With the floor jack in place supporting the control arm and knuckle, remove lower control arm to knuckle bolt. Slowly lower floor jack until the rear spring is unloaded and drops free. STEP 8: Place new rear spring (item 1) in place, raise floor jack until lower control arm to knuckle bolt can be installed. Loosely tighten bolt at this point. STEP 9: Install new rear shock (item 2) and loosely tighten hardware. STEP 10: Repeat process on left side of vehicle. STEP 11: Lower control arm to knuckle bolt and shock bolts and nuts should be loosely tightened at this point. Torque once vehicle weight is back on the wheel-tire assemblies. STEP 12: Re-install anti roll bar bushings on to SVT bar (item 3). STEP 13: Put bar into position, re-install bushing clamp bolts and torque to 35 ft./lbs. Re-install anti-roll bar to control arm bolts, nuts and bushings. Torque to 15 ft./lbs.
The post 2000-2004 Ford Focus ZX3 SVT Suspension Kit INSTALLATION INSTRUCTIONS appeared first on ToManual.com.